PROGRAM DETAILS

Introduction

The training program on ‘Mastering Fired Heaters and Heat Exchangers: Design, Operations, and Maintenance’ is a comprehensive course designed to equip participants with in-depth knowledge and practical skills related to the design, operation, and maintenance of fired heaters and heat exchangers. Fired heaters and heat exchangers are critical components in various industries, including petrochemical, oil and gas, power generation, and manufacturing, where efficient heat transfer is vital for process optimization.

During this five-day program, participants will gain a deep understanding of the principles governing heat transfer and combustion processes within fired heaters and heat exchangers. They will learn how to assess the design and performance of these equipment, optimize their operation, and implement effective maintenance practices to ensure safe and reliable performance.

Learning Objectives:

1. Comprehend the fundamental principles of heat transfer and combustion relevant to fired heaters and heat exchangers.
2. Evaluate the design and performance of fired heaters and heat exchangers in various industrial applications.
3. Implement best practices for the safe and efficient operation of fired heaters and heat exchangers.
4. Develop a comprehensive maintenance strategy to enhance the reliability and longevity of these equipment.
5. Acquire practical skills through hands-on exercises and case studies, enabling participants to apply their knowledge in real-world scenarios.

Training Methodology:

The training program will be delivered through a combination of interactive lectures, case studies, group discussions, and practical exercises. Industry experts and experienced instructors will lead the sessions, providing insights into the latest advancements and best practices in fired heaters and heat exchangers. Participants will engage in hands-on activities, simulations, and site visits (if possible) to enhance their learning experience.

Target Audience:

This program is ideal for engineers, technicians, maintenance personnel, and plant operators involved in the design, operation, and maintenance of fired heaters and heat exchangers. Professionals seeking to enhance their expertise in heat transfer and combustion processes in industrial equipment will find this training valuable.

Program Outline:

Day 1: Introduction to Heat Transfer and Combustion Principles

• Overview of heat transfer mechanisms
• Understanding combustion processes in fired heaters
• Introduction to different types of heat exchangers

Day 2: Fired Heater Design and Performance

• Fired heater design considerations and configurations
• Heat transfer analysis in fired heaters
• Case study: Evaluating fired heater performance

Day 3: Heat Exchanger Design and Operation

• Design principles and selection criteria for heat exchangers
• Operation and performance evaluation of heat exchangers
• Hands-on: Heat exchanger inspection and assessment

Day 4: Optimization of Fired Heaters and Heat Exchangers

• Techniques for improving heat transfer efficiency
• Energy conservation measures in fired heaters and heat exchangers
• Case study: Implementing optimization strategies

Day 5: Maintenance Strategies and Safety Considerations

• Preventive maintenance practices for fired heaters and heat exchangers
• Safety considerations and risk assessment in operation and maintenance
• Final assessment and certification distribution