PROGRAM DETAILS

Introduction :

The training program on “Compressors Major Inspection & Overhaul” is designed to provide participants with comprehensive knowledge and hands-on skills to conduct major inspections and overhauls of compressors used in various industries. Compressors play a critical role in gas processing plants, refineries, petrochemical facilities, and other industrial applications. Performing regular inspections and overhauls is essential to ensure the safe and efficient operation of these vital assets.

During this five-day program, participants will gain a deep understanding of compressor design, operation principles, maintenance requirements, and troubleshooting techniques. They will learn how to plan and execute major inspections, identify potential issues, and perform necessary repairs and overhauls. The training will focus on centrifugal and reciprocating compressors, covering both theoretical concepts and practical aspects.

Learning Objectives:

1. Understand the fundamentals of compressor operation, design, and classification.
2. Identify the key components and functions of centrifugal and reciprocating compressors.
3. Learn how to plan and prepare for major inspections and overhauls of compressors.
4. Acquire knowledge of compressor troubleshooting techniques and failure analysis.
5. Develop skills in executing disassembly, inspection, repair, and reassembly procedures.

Training Methodology:

The training program will use a combination of theoretical lectures, practical demonstrations, hands-on exercises, and case studies. Industry experts with extensive experience in compressor maintenance and overhaul will lead the sessions. Participants will also have the opportunity to visit a facility with operational compressors for real-life exposure.

Target Audience:

This program is suitable for maintenance engineers, mechanical technicians, reliability specialists, and supervisors involved in the operation, maintenance, and inspection of compressors. It is also beneficial for professionals seeking to enhance their knowledge and skills in compressor maintenance and overhaul.

Program Outline:

Day 1: Introduction to Compressors and Inspection Planning

• Overview of compressor types and applications
• Compressor design and major components
• Importance of compressor inspections and overhaul
• Planning and preparation for major inspections

Day 2: Centrifugal Compressor Inspection and Troubleshooting

• Centrifugal compressor principles and operation
• Common failure modes and troubleshooting techniques
• Hands-on: Disassembly and inspection of a centrifugal compressor
• Workshop: Analyzing compressor inspection data

Day 3: Reciprocating Compressor Inspection and Troubleshooting

• Reciprocating compressor principles and operation
• Identifying issues in reciprocating compressors
• Hands-on: Disassembly and inspection of a reciprocating compressor
• Workshop: Evaluating compressor performance data

Day 4: Compressor Overhaul and Repair Techniques

• Overhaul procedures for centrifugal and reciprocating compressors
• Repair and replacement of critical components
• Hands-on: Repair and reassembly of a compressor
• Workshop: Developing overhaul checklists

Day 5: Compressor Performance Testing and Maintenance Best Practices

• Conducting performance tests and analysis
• Preventive maintenance strategies for compressors
• Final assessment and certification distribution